AJ-GZB100全自動預灌封灌裝機產品特點Features
● 適用于各品牌預灌封注射器，其他類型的注射器亦可定制。Applicable to prefilled syringes of various brands, other types of syringes can also be customized.
● 表面采用SUS304不銹鋼材質，接觸物料部位采用SUS316L不銹鋼和硅橡膠，符合GMP規范要求。The surface is made of SUS304 stainless steel, and the parts in contact with materials are made of SUS316L stainless steel and medical grade silicone rubber, which meets the requirements of GMP regulations.
● 陶瓷柱塞泵實現定量灌裝，耐酸堿侵蝕，耐磨耐高溫，灌裝精度高。Ceramic plunger pump realizes quantitative filling, acid and alkali corrosion resistance, wear resistance and high temperature resistance, and high filling accuracy.
●可選配膠塞自凈臺，實現不停機添加膠塞。Optional rubber stopper self-cleaning station can be added without stopping the machine.
●可選配層流罩，實現高要求的潔凈生產。Class A laminar flow hood is optional to achieve high-demａnd clean production.
●采用國際品牌電氣元件，實行無干擾模塊化控制，同步動作全部由伺服電機控制完成，準確可靠，操作方便。Adopt international famous brａnd electrical components, implement non-interference modular control, all synchronous actions are controlled by servo motors, accurate and reliable, and easy to operate.
● 由PLC編程控制器控制電機運轉，人機交互界面實時監控顯示各工位的工作狀態，實時自動報警顯示故障位置、故障提示。The operation of the motor is controlled by the PLC programming controller, the human-computer interaction interface monitors and displays the working status of each station in real time, and the real-time automatic alarm displays the fault location and fault prompt.
●多種灌裝劑量和灌裝方式可供選擇，支持多種配方參數儲存。A variety of filling doses and filling methods are available, supporting the storage of various formula parameters.
●采用注料針隨液面上升式灌裝，防止藥液飛濺。The injection needle is used to fill with the liquid level rising to prevent the liquid medicine from splashing.
● 膠塞的排序和輸送通過振動盤實現，采用SUS316L不銹鋼潔凈盤，無清潔死角，頂盤可拆卸并支持滅菌。The sorting and conveying of the rubber stoppers is realized by the vibrating plate, which adopts SUS316L stainless steel clean plate, without cleaning dead angle, and the top plate is detachable and supports sterilization.
● 真空灌裝系統，適用于高黏度物料，保證藥液充滿灌裝空間且無氣泡或斷層產生，提高成品合格率。 Vacuum filling system, suitable for high-viscosity materials, ensures that the liquid medicine fills the filling space without bubbles or faults, and improves the qualified rate of finished products.
●真空加塞系統，灌裝高黏度物料時能確保膠塞與液面緊密接觸。Vacuum plugging system ensures that the rubber stopper is in close contact with the liquid surface when filling high-viscosity materials.
●可通過更換規格件適用多種規格預灌封注射器，模塊化設計，易擴展，可單機使用亦可連接脫巢機、旋桿機、貼標機、燈檢機等設備組成生產線。It can be used for prefilled syringes of various specifications by changing the specifications. It is modularized and easy to expand. It can be used as a stand-alone machine or connected to a denesting machine, rotary rod machine, labeling machine, light inspection machine and other equipment to form a production line.
AJ-GZB100預灌封注射器灌裝機主要技術參數 Main Technical Parameters
適用物料 Applicable Materials | 水劑與膏劑Liquid and ointment |
適用規格 Applicable Specifications | 1ml long/1-3ml/5ml/10ml （需更換規格件）(Need to replace specifications) |
灌裝范圍 Filling Range | 0.1-10ml （需更換柱塞泵）(Need to replace plunger pump) |
注料針數量 Number of Injection Nozzles | 1 |
灌裝精度 Filling Accuracy | ≤±1.5% |
生產能力 Production Capacity | 600-800支/小時( pcs/h) |
總功率Power | 2.5KW |
電壓Voltage | 220V 50Hz |
壓縮空氣 Compressed Air | 0.6-0.7MPa |
外形尺寸 Dimensions | L808×W758×H1760mm |
整機重量 Weight | 380KG |
AJ-GZB100全自動預灌封灌裝機
公司自創建以來，憑著對技術的不斷探索、研究和應用，已成功開發研制出了多個系列，十余個品種的預灌封注射器灌裝設備及配套設備，生產的各項產品均符合GMP認證要求，并通過了歐盟CE質量認證。主要產品有預灌封注射器灌裝加塞機、注射器組裝機、旋桿貼標機、脫巢機、燈檢機，以及各類注射器的灌裝生產線等，廣泛應用于醫藥、美容、化工等領域。所涉產品可根據客戶的實際需求，提供從方案設計、生產研制、安裝調試、技術培訓到售后服務的整套解決方案。
